When you’re deciding which method will work best for putting holes in metal, we know that cost per part and production time are top of mind. Here’s a quick comparison of drilling holes versus using UniPunch tooling.
Equipment and Consumables
- Drilling Machines: Cost $5,000 to $50,000 depending on complexity. Drill bits cost $10 to $200 each and require frequent replacement.
- UniPunch Tooling: Integrates with existing presses, reducing the need for new equipment. High-quality punches and dies last longer and need less frequent replacement.
Operational Costs
- Labor: Drilling setup and maintenance require skilled labor at $20 to $40 per hour.
- UniPunch Tooling: Quick changeovers and ease of use reduce labor costs and setup time.
Hidden Costs
- Maintenance and Downtime: Drilling machines incur annual maintenance costs of $1,000 to $3,000 plus downtime costs. UniPunch’s robust design ensures longevity and reliability, reducing both maintenance costs and downtime.
- Waste and Material Costs: Drilling produces significant waste material, adding up over time. UniPunch systems minimize waste by delivering burr-free holes with each stroke of the press, reducing material costs.
Skillset Required
- Drilling: Requires skilled personnel and training for precision results.
- UniPunch Tooling: User-friendly, requiring less training and reducing training costs.
Choose UniPunch
UniPunch tooling offers significant cost advantages over drilling:
- Reduced production time by punching many holes at once
- Lower initial investment
- Reduced consumable and labor costs
- Minimal maintenance and reduced downtime
- Less waste and lower training costs
Switching to UniPunch can lead to substantial savings and efficiency improvements. For more information, contact us today.
