Comparing the Costs: Drilling Holes vs. Using UniPunch Tooling
When you’re deciding which method will work best for putting holes in metal, we know that cost per part and production time are top of mind. Here’s a quick comparison of drilling holes versus using UniPunch tooling.
Equipment and Consumables
- Drilling Machines: Cost $5,000 to $50,000 depending on complexity. Drill bits cost $10 to $200 each and require frequent replacement.
- UniPunch Tooling: Integrates with existing presses, reducing the need for new equipment. High-quality punches and dies last longer and need less frequent replacement.
Operational Costs
- Labor: Drilling setup and maintenance require skilled labor at $20 to $40 per hour.
- UniPunch Tooling: Quick changeovers and ease of use reduce labor costs and setup time.
Hidden Costs
- Maintenance and Downtime: Drilling machines incur annual maintenance costs of $1,000 to $3,000 plus downtime costs. UniPunch’s robust design ensures longevity and reliability, reducing both maintenance costs and downtime.
- Waste and Material Costs: Drilling produces significant waste material, adding up over time. UniPunch systems minimize waste by delivering burr-free holes with each stroke of the press, reducing material costs.
Skillset Required
- Drilling: Requires skilled personnel and training for precision results.
- UniPunch Tooling: User-friendly, requiring less training and reducing training costs.
Choose UniPunch
UniPunch tooling offers significant cost advantages over drilling:
- Reduced production time by punching many holes at once
- Lower initial investment
- Reduced consumable and labor costs
- Minimal maintenance and reduced downtime
- Less waste and lower training costs
Switching to UniPunch can lead to substantial savings and efficiency improvements. For more information, contact us today.